Far Eastern Dyeing&Finishing (Suzhou) 20 Years of Success, Pursuing Dreams and Persisting

        In the long river of history, '20 years' may only be a fleeting moment, but ultimately it has left behind a chapter of progress, perseverance, and innovative development for all employees of Far Eastern Dyeing&Finishing (Suzhou)

                Carrying the mission to explore overseas markets

        As the overseas layout unit of Far Eastern Dyeing&Finishing (Suzhou) business group, Far Eastern Dyeing&Finishing (Suzhou) was entrusted with the responsibility of opening up a strong and pioneering land from the beginning of its establishment. "Expanding the business landscape and taking a different path" is the dream of every colleague. Although the newly established factory inevitably faces difficulties such as insufficient orders and talent shortages, the entire factory remains extremely patient and resilient, Strive to blend in with brand merchants, while also improving high elasticity fabric dyeing and finishing technology and talent cultivation. Starting from a single production line and a single fireproof fabric, we seamlessly communicate with brand merchants to meet customer product needs, quality requirements, logistics management, after-sales service, environmental verification, social responsibility, and other standards. We cooperate with customer set market development strategies to achieve high-quality fabrics that meet scientific and aesthetic standards and win customer recognition.

        Keeping up with the times, successfully transforming and upgrading

                Since 2018, in the face of internal and external environmental challenges such as the Sino US trade war, supply chain transfer, order support to Vietnam, the COVID-19, etc., Far Eastern Dyeing&Finishing (Suzhou) (Suzhou) has precisely anchored the strategic positioning of Nylon products. More than 30 engineers in the R&D center have worked hard to study Wuhan Far Eastern New Material, and carried out multi-dimensional physico-chemical connection slice analysis for material characteristics, And derived a relative yarn ratio combination, while comprehensively upgrading from raw material storage, equipment debugging, process and process optimization, dyeing agent formula combination, etc., consolidating production technology, completing a magnificent transformation with Nylon as the main fiber and other fibers coexisting in a small amount and diversity, and standing firmly in the supply chain of Nylon products with high value differences and high industry entry barriers.

        A good product must have a good production environment, so Far Eastern Dyeing&Finishing (Suzhou) is committed to upgrading its products while also synchronously transforming and improving its management. In addition to implementing 5S long-term management, comprehensively improving the production landscape, and implementing waste classification and disposal management methods, on the one hand, improving the working environment, and on the other hand, turning waste into treasure through measures such as recycling and factory recycling; In addition, the production line is also planned reasonably according to the workflow to achieve separation of people and vehicles, which not only improves safety but also improves production efficiency; In addition, machine materials and sporadic materials are classified and numbered uniformly to achieve systematic management and optimize the effectiveness of receiving, dispatching, and inventory management, providing a strong basis for procurement decisions.

        Of course, a good management platform is also indispensable. Far Eastern Dyeing&Finishing (Suzhou) implements a regular meeting system, coordinates the work methods, progress, personnel, and equipment allocation of various departments, and achieves unified language and standards to achieve communication, information, and pace, and work together. Since May 2019, 93 meetings have been held, resulting in 212 resolutions, with 19 ongoing and ongoing.

        At the same time, the company is also responding to the development trend of the digital economy by conducting digital transformation and intelligent upgrading. By utilizing sensors, Internet of Things (IoT), and Big Data technology, it can monitor the operating status and process parameters of equipment in real-time, improve production synergy and efficiency, and achieve traceability of production processes and raw materials. Due to the integration of production equipment in the main dyeing and finishing process into the central control system, data acquisition and analysis can optimize the production process, reduce the washing rate of the dyeing tank, and reduce energy waste. As of July 2023, 951 automation projects have been completed, among which "Automatic Loosening Frame", "Intelligent Scheduling", and "Loom Running Status Reminder System" have successfully obtained technological innovation patents, and another 7 projects are currently applying for patents.

        Focusing on environmental protection and creating low-carbon products

                Observing customers' demand for innovative green materials, Far Eastern Dyeing&Finishing (Suzhou) has not only expanded the application of waste water bottle recycling to more high-end products, but also spared no effort to try new projects such as waste silk, waste cloth, waste clothing, ocean (floating objects, ghost fishing nets), shoe materials, waste cotton, and exhaust gas. Recently, it has also proposed innovative low oil yarn fabrics; In terms of innovative research and development of new products, the company has also followed the market trend and invested in the research and development of bio based bio spandex, bio Nylon, bio additives, staple fibers such as Tencel, Model, natural fiber Cotton, Wool..., attempting to create low-carbon and environmentally friendly products throughout the entire process from raw materials, dyeing additives, production processes, etc., while ensuring the comfort and functionality of the fabric.

        In order to further save energy and reduce carbon emissions, Far Eastern Dyeing&Finishing (Suzhou) has successively invested at least RMB 15 million. With the strong support of the group's public resources, it has accumulated excellent green achievements such as photovoltaic power generation of 1.5 megawatts (MW), reclaimed water reuse of 60%, oil fume removal rate of>95%, and sewage purification of 4000 tons/day. In the future, it will continue to promote the importance of green environment for the next generation, Looking forward to employees implementing it simultaneously in their home life.

        Integrating resources and continuously pursuing innovation

        Far Eastern Dyeing&Finishing (Suzhou) will integrate a richer "value based product database", launch more differentiated theme projects, and constantly pay attention to customer needs, advance deployment, and create topic specificity. On the other hand, it will actively integrate with other industries to enter the fields of protection, medical, and smart wear products.

        In response to the development direction of digitization, the company will vigorously promote intelligent manufacturing on the central control system constructed by automatic coloring, automatic dyeing scheduling, production resume management, human-machine network, etc. By using Big Data on the production site, we will confirm intelligent judgment models and establish production efficiency prediction capabilities. We hope to provide customers with more friendly services and obtain more market resources.

        20 years have gone by with the wind, and new hopes are coming! Looking back on yesterday, with numerous achievements, Far Eastern Dyeing&Finishing (Suzhou) fulfilled its mission; Looking forward to the future, the blueprint has been drawn, and Far Eastern Dyeing&Finishing (Suzhou) will compose a new chapter!

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